Design Part Replacements/Upgrades
These are just fun and useful replacement parts for things that either broke or were lost. First up is my block sander problem. I have this pretty "ok" block sander that does it's job fairly decent but the dust it left behind was a major problem. I noticed a square notch on the back that threaded into a cavity that appeared to spread over the top of the entire block.
Vacuum attachment capability? Let's give it a try.
I broke out my handy dandy caliper measuring tool and got to work. I modeled the solution to match the exact size of the square opening and at a depth that reaches that inner chamber. I then recreated a universal vaccum hose attachment on the end of it, inspired by my orbital sander that I just got.
The vacuum attachment fit perfectly but the square peg on the opposite side fit a little loose. I decided it was good enough to try it out and the vacuum actually tightens up the square peg in the sander. Neat!
Also in the same post, a fix to an old car cell phone holder I've had in a cabinet waiting to repair for years.
I tried supergluing the original part as shown but that only fixed it for a day in the Florida sun.
Long story short, I disassembled everything and reverse engineered that one nut on the back to 3D print a brand new replacement part. It's been a few weeks and it's still going strong in the Florida summer! Here it is put all back together!
I find repairing and/or upgrading things to be a fun challenge!
Message me anywhere below to take on your challenges!